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Why Caps Cave In (and How to Stop It)

Every cap has a secret. The front two panels are lined with a stiff fabric called buckram. It is what gives a new cap that crisp, upright crown. It is also the part that fails first.

What is happening inside your cap

  • Sweat. Buckram is stiffened with a finish that softens when it gets wet. Hours on your head, day after day, and the front panels lose their backbone.
  • Washing. A washing machine does in twenty minutes what sweat does in a year: the finish dissolves, the panels fold, and the dryer bakes the fold in.
  • Storage and travel. A cap on a hook, under another cap or in a bag gets pressed flat. Without something inside the crown, there is nothing to push back.
  • Time. Fabric relaxes. Even a cap that is only worn and never washed slowly loses its shape.

What a shaper does

A Shapers Image shaper sits behind the front sweatband (or fills the whole dome) and takes over the job the buckram used to do. The crown stands because something is holding it up, not because the fabric remembers how. Wear it and the cap looks crisp all day. Leave it in on the shelf or in a suitcase and the crown cannot be crushed. Hand wash the cap with it inside and the cap dries in shape instead of folding.

Crown insert or dome shaper?

  • Crown insert (CapPro, Low Profile, MeshPro, Petite): supports the front panels. The everyday choice for wearing.
  • Dome shaper (Web Shaper, CapForm Pro Combo, Military and Flat Cap dome shapers): supports the entire crown. The choice for storage, travel, washing and caps that have already collapsed.
  • Both: the CapForm Pro Combo pairs a crown piece with a dome piece so every panel stands tall.

Three habits that keep a cap new

  1. Keep a shaper in the cap whenever it is off your head.
  2. Hand wash only, cool water, air dry with the shaper inside. Never the machine, never the dryer.
  3. Give every cap in the rotation its own shaper, so none of them is ever the one that gets crushed.

Stop the cave-in before it starts.

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